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Orifice plate showing vena contracta. An orifice plate is a thin plate with a hole in it, which is usually placed in a pipe. When a fluid (whether liquid or gaseous) passes through the orifice, its pressure builds up slightly upstream of the orifice [1] but as the fluid is forced to converge to pass through the hole, the velocity increases and the fluid pressure decreases.
Pressure drop (often abbreviated as "dP" or "ΔP") [1] is defined as the difference in total pressure between two points of a fluid carrying network. A pressure drop occurs when frictional forces, caused by the resistance to flow, act on a fluid as it flows through a conduit (such as a channel, pipe , or tube ).
The key quantities are then the pressure drop along the pipe per unit length, Δp / L , and the volumetric flow rate. The flow rate can be converted to a mean flow velocity V by dividing by the wetted area of the flow (which equals the cross-sectional area of the pipe if the pipe is full of fluid).
A simplified version of the definition is: The k v factor of a valve indicates "The water flow in m 3 /h, at a pressure drop across the valve of 1 kgf/cm 2 when the valve is completely open. The complete definition also says that the flow medium must have a density of 1000 kg/m 3 and a kinematic viscosity of 10 −6 m 2 /s , e.g. water.
The flow of real gases through thin-plate orifices never becomes fully choked. The mass flow rate through the orifice continues to increase as the downstream pressure is lowered to a perfect vacuum, though the mass flow rate increases slowly as the downstream pressure is reduced below the critical pressure. [10]
In engineering, the Moody chart or Moody diagram (also Stanton diagram) is a graph in non-dimensional form that relates the Darcy–Weisbach friction factor f D, Reynolds number Re, and surface roughness for fully developed flow in a circular pipe. It can be used to predict pressure drop or flow rate down such a pipe.
An orifice gas meter consists of a straight length of pipe inside which a precisely known orifice plate creates a pressure drop, thereby affecting flow. Orifice meters are a type of differential meter, all of which infer the rate of gas flow by measuring the pressure difference across a deliberately designed and installed flow disturbance.
[1] [2] [3] A key question is the uniformity of the flow distribution and pressure drop. Fig. 1. Manifold arrangement for flow distribution. Traditionally, most of theoretical models are based on Bernoulli equation after taking the frictional losses into account using a control volume (Fig. 2).