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Hammerite products includes rust prevention and restoration paint, and are based on zinc phosphate as the active ingredient. Their products include interior and exterior paints as well as special metal primers. Many of these paints feature a hammered look, hence the name of the company.
According to EN 13523-0, a prepainted metal (or coil coated metal) is a ‘metal on which a coating material (e.g. paint, film…) has been applied by coil coating’.When applied onto the metallic substrate, the coating material (in liquid, in paste or powder form) forms a film possessing protective, decorative and/or other specific properties.
PPGI refers to factory pre-painted zinc coated steel, where the steel is painted before forming, as opposed to post painting which occurs after forming. The hot dip metallic coating process is also used to manufacture steel sheet and coil with coatings of aluminium, or alloy coatings of zinc/aluminium, zinc/iron and zinc/aluminium/magnesium ...
The chromate coating acts as paint does, protecting the zinc from white corrosion, thus making the part considerably more durable, depending on the chromate layer's thickness. [ 8 ] [ 9 ] [ 10 ] The protective effect of chromate coatings on zinc is indicated by color, progressing from clear/blue to yellow, gold, olive drab and black.
Galvanized surface with visible spangle. Galvanization (also spelled galvanisation) [1] is the process of applying a protective zinc coating to steel or iron, to prevent rusting. The most common method is hot-dip galvanizing, in which the parts are coated by submerging them in a bath of hot, molten zinc. [citation needed]
Galvanized fumes are released when the galvanized metal reaches a certain temperature. This temperature varies by the galvanization process used. In long-term, continuous exposure, the recommended maximum temperature for hot-dip galvanized steel is 200 °C (392 °F), according to the American Galvanizers Association.
Because electrolytically zinc-plated surfaces provide comparatively little corrosion protection, and in the case of galvanic zinc coatings on high-strength steel (e.g. category 10.9 and 12.9 high-strength bolts) there is a risk of hydrogen embrittlement, the industry needed a better corrosion protection system.
The NaOH (caustic soda) and elevated temperature cause Fe 3 O 4 (black oxide) to form on the surface of the metal instead of Fe 2 O 3 (red oxide; rust). While it is physically denser than red oxide, the fresh black oxide is porous, so oil is then applied as post treatment to the heated part, which seals it by "sinking" into it.
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