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Gypsum concrete is a building material used as a floor underlayment used in wood-frame and concrete construction for fire ratings, sound reduction, radiant heating, and floor leveling. [1] It is a mixture of gypsum plaster, Portland cement , and sand .
Gypsum is a soft sulfate mineral composed of calcium sulfate dihydrate, with the chemical formula CaSO 4 ·2H 2 O. [4] It is widely mined and is used as a fertilizer and as the main constituent in many forms of plaster, drywall and blackboard or sidewalk chalk.
A gypsum block is made of gypsum plaster and water. The manufacturing process [1] is automated at production plants where raw gypsum (CaSO 4 ·2H 2 O) is ground and dried, then heated to remove three-quarters of the bound water and thus transformed into calcium sulfate hemihydrate (CaSO 4 ·½H 2 O), also known as gypsum plaster, stucco, calcined gypsum or plaster of Paris.
USG has a large gypsum plant located 17 miles (27 km) west of El Centro, California, along highway Interstate 8, at Plaster City. [25] The Plaster City location makes Sheetrock brand gypsum panels. The gypsum is mined from a quarry located 20 miles (32 km) to the north, in the Fish Creek Mountains of Imperial County. The quarry is estimated to ...
A cement board is a combination of cement and reinforcing fibers formed into sheets, of varying thickness that are typically used as a tile backing board. [1] Cement board can be nailed or screwed to wood or steel studs to create a substrate for vertical tile and attached horizontally to plywood for tile floors, kitchen counters and backsplashes.
The construction industry is the number one user of phosphogypsum in 2020, with 10.5 Mt used as concrete set retarder and 3.5 Mt used in drywall. [13] It is also used as a chemical feedstock for producing sulfates, and as a soil conditioner similar to regular gypsum. [14]
Knauf Group is a multinational, family-owned company based in Iphofen, Germany, well known for drywall gypsum boards, founded in 1932. The company is a producer of building materials and construction systems comprising construction materials for drywall construction, plasterboard, cement boards, mineral fibre acoustic boards, dry mortars with gypsum for internal plaster and cement-based ...
They usually form early in the burial history of the sediment, before the rest of the sediment is hardened into rock. This concretionary cement often makes the concretion harder and more resistant to weathering than the host stratum. There is an important distinction to draw between concretions and nodules. Concretions are formed from mineral ...