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Industrial separation processes are technical procedures which are used in industry to separate a product from impurities or other products. The original mixture may either be a natural resource (like ore , oil or sugar cane) or the product of a chemical reaction (like a drug or an organic solvent ).
A separation process is a method that converts a mixture or a solution of chemical substances into two or more distinct product mixtures, [1] a scientific process of separating two or more substances in order to obtain purity. At least one product mixture from the separation is enriched in one or more of the source mixture's constituents.
Certain chemical process yield important basic materials for society, e.g., (cement, steel, aluminum, and fertilizer).However, these chemical reactions contribute to climate change by emitting carbon dioxide, a greenhouse gas, through chemical reactions, as well as through the combustion of fossil fuels to generate the high temperatures needed to reach the activation energies of the chemical ...
Because of the inexactness of the definition, chemists and other scientists use the term "chemical process" only in a general sense or in the engineering sense. However, in the "process (engineering)" sense, the term "chemical process" is used extensively. The rest of the article will cover the engineering type of chemical processes.
A "pure" unit operation is a physical transport process, while a mixed chemical/physical process requires modeling both the physical transport, such as diffusion, and the chemical reaction. This is usually necessary for designing catalytic reactions , and is considered a separate discipline, termed chemical reaction engineering .
In industrial processes, mass transfer operations include separation of chemical components in distillation columns, absorbers such as scrubbers or stripping, adsorbers such as activated carbon beds, and liquid-liquid extraction. Mass transfer is often coupled to additional transport processes, for instance in industrial cooling towers. These ...
VSA typically draws the gas through the separation process with a vacuum. For oxygen and nitrogen VSA systems, the vacuum is typically generated by a blower. Hybrid vacuum pressure swing adsorption (VPSA) systems also exist. VPSA systems apply pressurized gas to the separation process and also apply a vacuum to the purge gas.
Centrifugation is also an important technique in waste treatment, being one of the most common processes used for sludge dewatering. [21] This process also plays a role in cyclonic separation, where particles are separated from an air-flow without the use of filters. In a cyclone collector, air moves in a helical path.