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Loop-powered "I to P" (current to pressure) converters can convert the 4–20 mA signal to a 3–15 psi pneumatic output for control valves, allowing easy integration of 4–20 mA signals into existing pneumatic plant. Field instrumentation measurements include pressure, temperature, level, flow, pH or other process variables.
The second type of positioner is an analog I/P positioner. Most modern processing units use a 4 to 20 mA DC signal to modulate the control valves. This introduces electronics into the positioner design and requires that the positioner convert the electronic current signal into a pneumatic pressure signal (current-to-pneumatic or I/P).
The processors receive information from input modules, process the information and decide control actions to be signalled by the output modules. The field inputs and outputs can be analog signals e.g. 4–20 mA DC current loop or two-state signals that switch either "on" or "off", such as relay contacts or a semiconductor switch.
For air-operated control valves, electrical signals from the control system are converted to an air pressure for the valve actuator in a current/pneumatic I/P converter. Upon loss of pneumatic or hydraulic pressure valves may fail to an open (FO) or fail to a closed (FC) position. Some instrumentation is self actuating.
The loop current and stem travel are displayed. Control valves are normally fitted with actuators and positioners. Pneumatically -actuated globe valves and diaphragm valves are widely used for control purposes in many industries, although quarter-turn types such as (modified) ball and butterfly valves are also used.
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