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Underlay or underlayment [1] generally refers to a layer of cushioning made of materials such as sponge rubber, foam, felt, crumb rubber, or recycled plastic; this material is laid beneath carpeting to provide comfort underfoot, to reduce wear on the carpet, and to provide insulation against sound, moisture, and heat. [2]
To that, a layer of foam will be laminated. For indoor panels the standard thickness of foam is 2”, but which type 2” foam is laminated to the backer is the most important part of the pad (see foam). After these steps have been completed a 16 oz. vinyl cover is stapled over the face and onto the back of the pad.
For example, you could purchase a carpet pad with an 8-pound density rating, which would be softer than a carpet pad with a 10-pound density rating. Softer carpet pads feel better to walk on but sacrifice durability of the carpet that sits on top of it. The denser the carpet pad, the longer the carpet lasts. [citation needed]
Pads are typically laid 40–50 cm (16–20 in) apart and are 1–2.5 cm (0.39–0.98 in) thick. Then more wood battens are put on top at right angles, halfway between the pads. A traditional floor might have three layers of this springing. Then two layers of plywood are placed on top, offset by 45–90 degrees so that the joints do not match up.
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Closed-cell foams are superior insulators. While open-cell foams typically have R-values of 3 to 4 per inch (RSI-0.53 to RSI-0.70 per inch), closed-cell foams can attain R-values of 5 to 8 per inch (RSI-0.88 to RSI-1.41 per inch). This is important if space is limited, because it allows a thinner layer of insulation to be used.
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