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Mixing of liquids occurs frequently in process engineering. The nature of liquids to blend determines the equipment used. Single-phase blending tends to involve low-shear, high-flow mixers to cause liquid engulfment, while multi-phase mixing generally requires the use of high-shear, low-flow mixers to create droplets of one liquid in laminar, turbulent or transitional flow regimes, depending ...
The agitation is achieved by movement of the heterogeneous mass (liquid-solid phase). In mechanical agitators, this the result of the rotation of an impeller. The bulk can be composed of different substances and the aim of the operation is to blend it or to improve the efficiency of a reaction by a better contact between reactive product.
For example, two liquids which cannot be mixed because of different densities (e.g. oil and water) are separated from a solids phase. The heavy liquid (water) collects in the middle between the oil and the solids layer. Thus the two liquids separated from each other can be drawn off from the decanter.
Decanting a liquid from a solid. Decantation is a process for the separation of mixtures of immiscible liquids or of a liquid and a solid mixture such as a suspension. [1] The layer closer to the top of the container—the less dense of the two liquids, or the liquid from which the precipitate or sediment has settled out—is poured off, leaving denser liquid or the solid behind.
A fluidized bed reactor (FBR) is a type of reactor device that can be used to carry out a variety of multiphase chemical reactions. In this type of reactor, a fluid (gas or liquid) is passed through a solid granular material (usually a catalyst) at high enough speeds to suspend the solid and cause it to behave as though it were a fluid.
High-shear mixers are used in industry to produce standard mixtures of ingredients that do not naturally mix. When the total fluid is composed of two or more liquids, the final result is an emulsion; when composed of a solid and a liquid, it is termed a suspension and when a gas is dispersed throughout a liquid, the result is a lyosol. [16]
Solid-liquid-liquid flows: An example being sand mixing with oil and water in a pipeline [9] Multiphase flows are not restricted to only three phases. An example of a four phase flow system would be that of direct-contact freeze crystallization in which, for example, butane liquid is injected into solution from which the crystals are to be ...
Demister (vapor), removes liquid droplets from gas streams; Distillation, used for mixtures of liquids with different boiling points; Drying, removes liquid from a solid by vaporization or evaporation; Electrophoresis, separates organic molecules based on their different interaction with a gel under an electric potential (i.e., different travel)