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An induction furnace is an electrical furnace in which the heat is applied by induction heating of metal. [1] [2] [3] Induction furnace capacities range from less than one kilogram to one hundred tons, and are used to melt iron and steel, copper, aluminum, and precious metals. The advantage of the induction furnace is a clean, energy-efficient ...
To produce a ton of steel in an electric arc furnace requires approximately 400 kilowatt-hours (1.44 gigajoules) per short ton or about 440 kWh (1.6 GJ) per tonne. The theoretical minimum amount of energy required to melt a tonne of scrap steel is 300 kWh (1.09 GJ) (melting point 1,520 °C (2,768 °F)).
Component of Stirling radioisotope generator is heated by induction during testing. Induction heating is the process of heating electrically conductive materials, namely metals or semi-conductors, by electromagnetic induction, through heat transfer passing through an inductor that creates an electromagnetic field within the coil to heat up and possibly melt steel, copper, brass, graphite, gold ...
A metallurgical furnace, often simply referred to as a furnace when the context is known, is an industrial furnace used to heat, melt, or otherwise process metals. Furnaces have been a central piece of equipment throughout the history of metallurgy ; processing metals with heat is even its own engineering specialty known as pyrometallurgy .
The Bessemer process revolutionized steel manufacture by decreasing its cost, from £40 per long ton to £6–7 per long ton, along with greatly increasing the scale and speed of production of this vital raw material. The process also decreased the labor requirements for steel-making.
An industrial furnace, also known as a direct heater or a direct fired heater, is a device used to provide heat for an industrial process, typically higher than 400 degrees Celsius. [1] They are used to provide heat for a process or can serve as reactor which provides heats of reaction.
Most induction heating devices (with induction frequency control) have a frequency range of 100 kHz to 200 kHz. The output range typically incorporates 2.5 kW to 40 kW. Induction heaters in this range are used for smaller components and applications such as induction hardening an engine valve. [5] MF induction generators work from 1 kHz to 10 ...
It reduced capital cost of the plants and smelting time, and increased labor productivity. Between 1920 and 2000, labor requirements in the industry decreased by a factor of 1,000, from more than 3 man-hours per metric ton to just 0.003. [3] By 2000 the basic oxygen furnace accounted for 60% of global steel output. [3]