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Bar stock, also (colloquially) known as blank, slug or billet, [1] is a common form of raw purified metal, used by industry to manufacture metal parts and products. Bar stock is available in a variety of extrusion shapes and lengths. The most common shapes are round (circular cross-section), rectangular, square and hexagonal.
Billet casters cast smaller section sizes, such as below 200 mm square, with lengths up to 12 m long. Cast speeds can reach up to 4 m/minute. Rounds: either 500 mm or 140 mm in diameter; Conventional beam blanks: look similar to I-beams in cross-section; 1048×450 mm or 438×381 mm overall; Near net shape beam blanks: 850×250 mm overall
A billet is a length of metal that has a round or square cross-section, with an area less than 36 in 2 (230 cm 2). Billets are created directly via continuous casting or extrusion or indirectly via hot rolling an ingot or bloom. [1] [2] [4] Billets are further processed via profile rolling and drawing. Final products include bar stock and wire. [3]
Direct extrusion, also known as forward extrusion, is the most common extrusion process. It works by placing the billet in a heavy walled container. The billet is pushed through the die by a ram or screw. There is a reusable dummy block between the ram and the billet to keep them separated.
Thixocasting utilizes a pre-cast billet with a non-dendritic microstructure that is normally produced by vigorously stirring the melt as the bar is being cast. Induction heating is normally used to re-heat the billets to the semi-solid temperature range, and die casting machines are used to inject the semi-solid material into hardened steel dies.
6061 aluminium alloy (Unified Numbering System (UNS) designation A96061) is a precipitation-hardened aluminium alloy, containing magnesium and silicon as its major alloying elements.
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The direct chill method sprays water onto the hot metal as it exits the mold, quickly chilling it into a solid billet form. [13] For ingots, book molds are often used, producing slabbed ingots suitable for remelting or rolling. [14] Continuous casting directly shapes the aluminium into rolling slabs without an intermediate ingot casting step.
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