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Sigma level (σ) Area under the probability density function Process yield Process fallout (in terms of DPMO/PPM) 0.33 1 0.3085375387 30.85% 691462 0.67 2 0.6914624613 69.15% 308538 1.00 3 0.9331927987 93.32% 66807 1.33 4 0.9937903347 99.38% 6209 1.67 5 0.9997673709 99.9767% 232.6 2.00 6 0.9999966023 99.99966%
The process capability is a measurable property of a process to the specification, expressed as a process capability index (e.g., C pk or C pm) or as a process performance index (e.g., P pk or P pm).
Six Sigma (6σ) is a set of techniques and tools for process improvement.It was introduced by American engineer Bill Smith while working at Motorola in 1986. [1] [2]Six Sigma strategies seek to improve manufacturing quality by identifying and removing the causes of defects and minimizing variability in manufacturing and business processes.
DPMO is stated in opportunities per million units for convenience: processes that are considered highly capable (e.g., processes of Six Sigma quality) are those that experience fewer than 3.4 defects per million opportunities (or services provided).
Consider a quality characteristic with a target of 100.00 μm and upper and lower specification limits of 106.00 μm and 94.00 μm, respectively. If, after carefully monitoring the process for a while, it appears that the process is out of control and producing output unpredictably (as depicted in the run chart below), one can't meaningfully estimate its mean and standard deviation.
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