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Belt grinding is an abrasive machining process used on metals and other materials. It is typically used as a finishing process in industry. A belt, coated in abrasive material, is run over the surface to be processed in order to remove material or produce the desired finish.
Grinding is a subset of cutting, as grinding is a true metal-cutting process. Each grain of abrasive functions as a microscopic single-point cutting edge (although of high negative rake angle), and shears a tiny chip that is analogous to what would conventionally be called a "cut" chip (turning, milling, drilling, tapping, etc.) [citation needed].
The most important property of an abrasive is its hardness. For abrasive grains to effectively cut, they must be significantly harder than the workpiece material. They can be grouped based on their hardness into two categories: conventional abrasives and superabrasives. Conventional abrasive materials have been used since the advent of machining.
The typical wheels on most bench grinders are vitreous-bond wheels. They work best to do their intended task, but they inherently have a risk of cracking. Grinding wheels designed for steel are not to be used for grinding softer metals, like aluminum. The soft metal gets lodged in the pores of the wheel and later expands with the heat of grinding.
IMC International Metalworking Companies B.V., otherwise known as IMC Group, is the holding company of several worldwide manufacturers of metal cutting tools. [citation needed] Together they produce a wide range of carbide inserts, carbide endmills and cutting tools covering all metal cutting applications. The IMC Group is in the automotive ...
The wheel type (e.g. cup or plain wheel below) fit freely on their supporting arbors, the necessary clamping force to transfer the rotary motion being applied to the wheels side by identically sized flanges (metal discs). The paper blotter shown in the images is intended to distribute this clamping force evenly across the wheels surface.
Cutting tool materials must be harder than the material which is to be cut, and the tool must be able to withstand the heat and force generated in the metal-cutting process. Also, the tool must have a specific geometry, with clearance angles designed so that the cutting edge can contact the workpiece without the rest of the tool dragging on the ...
Grinding wheel wear is an important measured factor of grinding in the manufacturing process of engineered parts and tools. Grinding involves the removal process of material and modifying the surface of a workpiece to some desired finish which might otherwise be unachievable through conventional machining processes. [1]
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