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Vacuum furnaces is a relatively economical method of oxide prevention and is most often used to braze materials with very stable oxides (aluminum, titanium and zirconium) that cannot be brazed in atmosphere furnaces. Vacuum brazing is also used heavily with refractory materials and other exotic alloy combinations unsuited to atmosphere furnaces ...
Vacuum furnaces are used to carry out processes such as annealing, brazing, sintering and heat treatment with high consistency and low contamination. Characteristics of a vacuum furnace are: Uniform temperatures in the range. 800–3,000 °C (1,500–5,400 °F) Commercially available vacuum pumping systems can reach vacuum levels as low as 1 × ...
BVCu-1x is OFHC, vacuum-grade, for furnace brazing of steels, stainless steels and nickel alloys. Oxygen-containing copper is incompatible with hydrogen-containing atmospheres which cause its embrittlement. Cheaper than silver, but requires higher processing temperatures and is oxidation-prone. Used in fluxless vacuum brazing of stainless steels.
A better choice for vacuum systems is the tin-silver eutectic, Sn95Ag5 (Sn-Ag eutectic is actually 96.5-3.5); its melting point of 230 °C (446 °F) allows bakeout up to 200 °C (392 °F). A similar 95-5 alloy, Sn95Sb5, is unsuitable as antimony has similar vapor pressure as lead. Take care to remove flux residues.
Induction brazing is a process in which two or more materials are joined together by a filler metal that has a lower melting point than the base materials using induction heating. In induction heating, usually ferrous materials are heated rapidly from the electromagnetic field that is created by the alternating current from an induction coil .
Since the 1970s, interrupter subcomponents have been assembled in a high-vacuum brazing furnace by a combined brazing-and-evacuation process. Tens (or hundreds) of bottles are processed in one batch, using a high-vacuum furnace that heats them at temperatures up to 900 °C and a pressure of 10 −6 mbar. [6]
Brazing has the advantage of producing less thermal stresses than welding, and brazed assemblies tend to be more ductile than weldments because alloying elements can not segregate and precipitate. Brazing techniques include, flame brazing, resistance brazing, furnace brazing, diffusion brazing, inductive brazing and vacuum brazing.
This is an accepted version of this page This is the latest accepted revision, reviewed on 31 December 2024. Manufacturing processes This section does not cite any sources.
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