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Using a mechanism which is a variant of the thermal-transfer printer, the most common direct process lays down one color at a time, the dye being stored on a polyester ribbon that has each color on a separate panel. Each colored panel is the size of the medium that is being printed on; for example, a 4x6 in (10x15cm) dye-sub printer would have ...
For dye sublimation transfer paper, fabrics historically had to be white or light in color. 100% polyester, poly/cotton mix (the garment should be at least 50% polyester) microfibre and nylon can all be used. This printing process turns solid ink into a gas, avoiding a liquid stage.
Thermal-transfer printing is done by melting wax within the print heads of a specialized printer. The thermal-transfer print process utilises three main components: a non-movable print head, a carbon ribbon (the ink) and a substrate to be printed, which would typically be paper, synthetics, card or textile materials.
The advantages of commercial heat transfer over screenprinting are that it is relatively cheap and easy to create one-off, full color designs. Also, when compared with dye sublimation techniques, heat transfers can be used on 100% cotton garments, whereas dye sublimation requires at least a 50/50 poly cotton garment.
Vinyl coated polyester is a material frequently used for flexible fabric structures. It is made up of a polyester scrim , a bonding or adhesive agent, and an exterior PVC coating. The scrim supports the coating (which is initially applied in liquid form) and provides the tensile strength, elongation, tear strength, and dimensional stability of ...
Dye-sublimation printing is a direct-to-garment digital printing technology using full color artwork to transfer images to polyester and polymer-coated substrate based T-shirts. Dye-sublimation (also commonly referred to as all-over printing) came into widespread use in the 21st century, enabling some designs previously impossible.
Distortion temperature Polyester: 80–85 °C 230–240 °C Nylon 6 80–85 °C 180–200 °C ... Up to 72 yarn ends can be processed at the same time.
Textile finishing machinery, Red Bridge Mills, Ainsworth, 1983 In textile manufacturing, finishing refers to the processes that convert the woven or knitted cloth into a usable material and more specifically to any process performed after dyeing the yarn or fabric to improve the look, performance, or "hand" (feel) of the finish textile or clothing.
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