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The closed square butt weld is a type of square-groove joint with no spacing in between the pieces. This joint type is common with gas and arc welding. For thicker joints, the edge of each member of the joint must be prepared to a particular geometry to provide accessibility for welding and to ensure the desired weld soundness and strength.
Making a fillet weld with gas metal arc welding. Fillet welding refers to the process of joining two pieces of metal together when they are perpendicular or at an angle. . These welds are commonly referred to as tee joints, which are two pieces of metal perpendicular to each other, or lap joints, which are two pieces of metal that overlap and are welded at the
Welds can be geometrically prepared in many different ways. The five basic types of weld joints are the butt joint, lap joint, corner joint, edge joint, and T-joint (a variant of this last is the cruciform joint). Other variations exist as well—for example, double-V preparation joints are characterized by the two pieces of material each ...
As joint gap increases, the joint strength increases to a point, then begins to decline fairly sharply. At larger gaps sufficient pressure cannot build during the fusion time, and the joint strength is low. [12] The effect of joint gap on strength is why the scraping of the pipes before welding is a critical step. Uneven or inconsistent ...
Butt welding is performed with the Arc, TIG, or MIG welder held at a slight angle the weld if the weld is laying flat in order to achieve the least amount of porosity in the weld and also to increase the weld's strength. [1] Fillet welding make up about 80 percent of the connection despite being weaker than butt welds. [1]
Weld mapping is the process of assigning information to a weld repair or joint to enable easy identification of weld processes, production (welders, their qualifications, date welded), quality (visual inspection, NDT, standards and specifications) and traceability (tracking weld joints and welded castings, the origin of weld materials).
During the welding process, residual stresses can present themselves in the area of the weld, either in the heat affected zone or fusion zone. The mean stress a welded joint may see in application, can be altered due to the welding processes implementing residual stresses, changing the fatigue life and can render S-N laboratory testing results. [2]
Electric resistance welding (ERW) is a welding process in which metal parts in contact are permanently joined by heating them with an electric current, melting the metal at the joint. [1] Electric resistance welding is widely used, for example, in manufacture of steel pipe and in assembly of bodies for automobiles. [ 2 ]