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A dust collector is a system used to enhance the quality of air released from industrial and commercial processes by collecting dust and other impurities from air or gas. Designed to handle high-volume dust loads, a dust collector system consists of a blower, dust filter, a filter-cleaning system, and a dust receptacle or dust removal system.
The air-to-cloth ratio is the volumetric flow rate of air (m 3 /minute; SI m 3 /second) flowing through a dust collector's inlet duct divided by the total cloth area (m 2) in the filters. The result is expressed in units of velocity. = /
These two factors result in better separation of dust particulates. The pressure drop of multiple-cyclone separators collectors is higher than that of single-cyclone separators, requiring more energy to clean the same amount of air. A single-chamber cyclone separator of the same volume is more economical, but doesn't remove as much dust.
Reverse pulse-jet dust collectors can be operated continuously and cleaned without interruption of flow because the burst of compressed air is very small compared with the total volume of dusty air through the collector. On account of this continuous-cleaning feature, reverse-jet dust collectors are usually not compartmentalized.
Centrifugal collectors will normally collect particles down to about 20 μm. Higher efficiency models can collect particles down to 10 μm. Fabric filters are one of the most efficient and cost effective types of dust collectors available and can achieve a collection efficiency of more than 99% for very fine particles.
Larger collection-surface areas and lower gas-flow rates increase efficiency because of the increased time available for electrical activity to treat the dust particles. An increase in the dust-particle migration velocity to the collecting electrodes increases efficiency. The migration velocity can be increased by: Decreasing the gas viscosity
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