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A gypsum block is made of gypsum plaster and water. The manufacturing process [1] is automated at production plants where raw gypsum (CaSO 4 ·2H 2 O) is ground and dried, then heated to remove three-quarters of the bound water and thus transformed into calcium sulfate hemihydrate (CaSO 4 ·½H 2 O), also known as gypsum plaster, stucco, calcined gypsum or plaster of Paris.
[citation needed] In historic Nasrid architecture, the composition and color of stucco varied depending upon the purity of gypsum stone and additives used to bestow properties to the mixtures such as hardness, setting time, and binding. [25]: 23, 56 The chemical formula for gypsum is CaSO 4 •2H 2 O. Gypsum is the most common sulfate mineral. [29]
It is used as a decorative coating for walls and ceilings, exterior walls, and as a sculptural and artistic material in architecture. Stucco can be applied on construction materials such as metal , expanded metal lath , concrete , cinder block , or clay brick and adobe for decorative and structural purposes.
Plaster was first used as a building material and for decoration in the Middle East at least 7,000 years ago. In Egypt, gypsum was burned in open fires, crushed into powder, and mixed with water to create plaster, used as a mortar between the blocks of pyramids and to provide a smooth wall facing.
In ancient India and China, renders in clay and gypsum plasters were used to produce a smooth surface over rough stone or mud brick walls, while in early Egyptian tombs, walls were coated with lime and gypsum plaster and the finished surface was often painted or decorated. Modelled stucco was employed throughout the Roman Empire.
In use as early as 1900, rock lath (also known as "button board," "plaster board" or "gypsum-board lath"), is a type of gypsum wall board (essentially an early form of drywall) with holes spaced regularly to provide a 'key' for wet plaster. [3] Rock lath was typically produced in sheets sized 2 by 4 feet (610 by 1,220 mm).
Exterior insulation and finish system (EIFS) is a general class of non-load bearing building cladding systems that provides exterior walls with an insulated, water-resistant, finished surface in an integrated composite material system. EIFS has been in use since the 1960s in North America and was first used on masonry buildings.
An example of a typical NATCO hollow clay tile as advertised in their 1910 catalogue. "The visible points of superiority, as compared with similar tile of different makes, are the deep dovetail scoring for the better bonding of stucco or plaster, the absence of imperfections and the better general symmetry due to the more accurate machining by this company's unequaled equipment.
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