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Inclusions are present in any steel to a greater or lesser extent according to the mixture and conditions of production. Usually the amount of non-metallic inclusions in steel is not higher than 0.1%. However, the number of inclusions in metal is very high because of their extremely small size. Non-metallic inclusions in steel are foreign ...
WEC initiation at MnS inclusions in steel [1]. White etching cracks (WEC), or white structure flaking or brittle flaking, is a type of rolling contact fatigue (RCF) damage that can occur in bearing steels under certain conditions, such as hydrogen embrittlement, high stress, inadequate lubrication, and high temperature.
The hydrogen diffuses through the copper and reacts with inclusions of Cu 2 O , forming 2 metallic Cu atoms and H 2 O , which then forms pressurized bubbles of steam at the grain boundaries . This process can force the grains of the crystal lattice away from each other, in a process known as steam embrittlement .
In practice, however, material inconsistencies such as internal cracks, blowholes, cavities in welds, air holes in metal parts, and non-metallic or foreign inclusions can occur. These defects act as discontinuities within the component, disrupting the uniform distribution of stress and thereby leading to stress concentration.
Hydrogen damage is the generic name given to a large number of metal degradation processes due to interaction with hydrogen atoms. Note that molecular gaseous hydrogen does not have the same effect as atoms or ions released into solid solution in the metal.
A casting defect is an undesired irregularity in a metal casting process. Some defects can be tolerated while others can be repaired, otherwise they must be eliminated. They are broken down into five main categories: gas porosity, shrinkage defects, mould material defects, pouring metal defects, and metallurgical defects.
A turret lathe operator machining metallic parts for transport planes in the 1940s. An alternative in metallurgy is to consider various malleable alloys such as steel, aluminium alloys and similar as metals, and other materials as nonmetals; [20] fabricating metals is termed metalworking, [21] but there is no corresponding term for nonmetals. A ...
Rolling-element bearings often work well in non-ideal conditions, but sometimes minor problems cause bearings to fail quickly and mysteriously. For example, with a stationary (non-rotating) load, small vibrations can gradually press out the lubricant between the races and rollers or balls ( false brinelling ).