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Dye-sublimation printing (or dye-sub printing) is a term that covers several distinct digital computer printing techniques that involve using heat to transfer dye onto a substrate. The sublimation name was first applied because the dye was thought to make the transition between the solid and gas states without going through a liquid stage.
Screen printing is a printing technique where a mesh is used to transfer ink (or dye) onto a substrate, except in areas made impermeable to the ink by a blocking stencil.A blade or squeegee is moved across the screen in a "flood stroke" to fill the open mesh apertures with ink, and a reverse stroke then causes the screen to touch the substrate momentarily along a line of contact.
The image is printed with iron-on transfer inks. [1] After placing the iron-on transfer on the fabric and pressing with an iron or a heat press, the image is transferred to the fabric. There are two primary types of iron-on transfer inks: plastisol-type and sublimation-type. Plastisol-type inks are thick with a lacquer base.
Common transfer types are Heat Transfer Vinyl cut with a vinyl cutter, Printable Heat Transfer Vinyl, Inkjet Transfer Paper, Laser Transfer Paper, Plastisol Transfers, and Sublimation. Using a Heat Press to apply a heat transfer is a way to ensure accurate time, temperature, and pressure, which are all essential to the transfer process. [1]
Plastisol inks are not water-soluble. The ink is composed of PVC particles suspended in a plasticizing emulsion, and will not dry if left in the screen for extended periods. Garments don't need to be washed after printing. Plastisol inks are recommended for printing on colored fabric.
Thermal-transfer printing is done by melting wax within the print heads of a specialized printer. The thermal-transfer print process utilises three main components: a non-movable print head, a carbon ribbon (the ink) and a substrate to be printed, which would typically be paper, synthetics, card or textile materials.
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