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A control loop is the fundamental building block of control systems in general and industrial control systems in particular. It consists of the process sensor, the controller function, and the final control element (FCE) which controls the process necessary to automatically adjust the value of a measured process variable (PV) to equal the value of a desired set-point (SP).
The control system performance can be improved by combining the feedback (or closed-loop) control of a PID controller with feed-forward (or open-loop) control. Knowledge about the system (such as the desired acceleration and inertia) can be fed forward and combined with the PID output to improve the overall system performance.
The control action is the switching on/off of the boiler, but the controlled variable should be the building temperature, but is not because this is open-loop control of the boiler, which does not give closed-loop control of the temperature. In closed loop control, the control action from the controller is dependent on the process output.
Measurement of process variables is essential in control systems to controlling a process. The value of the process variable is continuously monitored so that control may be exerted. Four commonly measured variables that affect chemical and physical processes are: pressure, temperature, level and flow.
The fundamental building block of any industrial control system is the control loop, which controls just one process variable. An example is shown in the accompanying diagram, where the flow rate in a pipe is controlled by a PID controller , assisted by what is effectively a cascaded loop in the form of a valve servo-controller to ensure ...
Proportional control is a type of linear feedback control system in which a correction is applied to the controlled variable which is proportional to the difference between the desired value (SP) and the measured value (PV). Two classic mechanical examples are the toilet bowl float proportioning valve and the fly-ball governor.
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Control engineers are responsible for the research, design, and development of control devices and systems, typically in manufacturing facilities and process plants. Control methods employ sensors to measure the output variable of the device and provide feedback to the controller so that it can make corrections toward desired performance.