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A MIL-DTL-38999 circular connector plated with a nickel–teflon composite. Left: plug (male) type connector; Right: receptacle (female) type connector) Electrical or fiber-optic connectors used by U.S. Department of Defense were originally developed in the 1930s for severe aeronautical and tactical service applications, and the Type "AN" series set the standard for modern military circular ...
Twist-on wire connectors are commonly color-coded to indicate the connector size and, hence, their capacity. They are commonly used as an alternative to terminal blocks or soldering of conductors, since they are quicker to install and, unlike soldered or crimped connections, allow easy subsequent removal for future modifications.
For a proper seal, MC4s must be used with cable of the correct diameter. The cable is normally double-insulated (insulation plus black sheath) and both UV and higher temperature resistant (most cables deteriorate if used outdoors without protection from sunlight). Connectors are typically attached by crimping, though soldering is also possible.
Many plug and socket connectors are attached to a wire or cable by soldering conductors to electrodes on the back of the connector. Soldered joints in connectors are robust and reliable if executed correctly, but are usually slower to make than crimped connections. [ 1 ]
A small transformer potted in epoxy. The surface visible on the right is formed by the potting compound that has been poured into the plastic box. In electronics, potting is the process of filling a complete electronic assembly with a solid or gelatinous compound.
For example, in a chip-on-board assembly process, a silicon die is mounted on the board with an adhesive or soldering process, and then it is electrically connected by wire bonding, typically with 25.4 μm diameter gold or aluminum wire. The chip and the wire are delicate, so they are encapsulated in a version of the conformal coating called a ...
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