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Melt spinning is a metal forming technique that is typically used to form thin ribbons of metal or alloys with a particular atomic structure. [1] Some important commercial applications of melt-spun metals include high-efficiency transformers (Amorphous metal transformer), sensory devices, telecommunications equipment, and power electronics. [2]
In 1976, Liebermann and Graham developed a method of manufacturing thin ribbons of amorphous metal on a supercooled fast-spinning wheel. [6] This was an alloy of iron, nickel, and boron. The material, known as Metglas, was commercialized in the early 1980s and became used for low-loss power distribution transformers (amorphous metal transformer).
In a demonstration, a metal sphere dropped on amorphous steel bounced significantly longer than the same metal sphere dropped on crystalline steel. [ 4 ] The lack of grain boundaries in a metallic glass eliminates grain-boundary corrosion—a common problem in high-strength alloys produced by precipitation hardening and sensitized stainless steels.
An amorphous metal transformer (AMT) is a type of energy efficient transformer found on electric grids. [1] The magnetic core of this transformer is made with a ferromagnetic amorphous metal . The typical material ( Metglas ) is an alloy of iron with boron , silicon , and phosphorus in the form of thin (e.g. 25 μm) foils rapidly cooled from melt.
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An amorphous brazing foil (ABF) is a form of eutectic amorphous metal that serves as a filler metal in brazing operations. ABFs are composed of various transition metals (including nickel, iron, and copper) blended with metalloids like silicon, boron, and phosphorus.