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Broaching is often impossible without the specific broaching or keyway machines unless you have a system that can be used in conjunction with a modern machining centre or driven tooling lathe; these extra bits of equipment open up the possibility of producing keyways, splines and Torx through one-hit machining. [20]
There are three main steps in broaching a keyway: First, the workpiece is set on the arbor press and the bushing is placed in the opening of the workpiece. Next, the broach is inserted and pushed through, cutting the keyway. Finally, shims are placed between the bushing and the broach to achieve the correct depth necessary for the key. [6]
A horizontal CNC gear hobbing machine Gear hobbing a spur gear to module 17dp on CNC cutting machine. Hobbing is a method by which a hob is used to cut teeth into a blank. We gear hobbing with a master hob or index hob on CNC gear hobbing machines who cut, gears, wheels, pinions, shafts and worms.
A metal lathe is an example of a machine tool.. A machine tool is a machine for handling or machining metal or other rigid materials, usually by cutting, boring, grinding, shearing, or other forms of deformations.
Thus a 2-axis CNC lathe is not referred to as an "automatic lathe" even if fully automated. Small- to medium-sized cam-operated automatic lathes are usually called screw machines or automatic screw machines. These machines work on parts that (as a rough guide only) are up to 80 millimetres (3.1 in) in diameter and 300 millimetres (12 in) in length.
The closer on a manual lathe is either lever-style or handwheel-style. The closer on a CNC lathe is powered (electric, hydraulic, or pneumatic), and it may be controlled by various means: a foot pedal that the operator steps on when desired; a line in the program (for opening and closing under program control); or a button on the control panel.
A Swiss-style lathe is a specific design of lathe providing extreme accuracy (sometimes holding tolerances as small as a few tenths of a thousandth of an inch—a few micrometers). A Swiss-style lathe holds the workpiece with both a collet and a guide bushing. The collet sits behind the guide bushing, and the tools sit in front of the guide ...
The geometry of the way can vary depending on the situation. The most common types are flat, vee, and dovetail ways. Flat ways are used when there is little requirement for the slide to be constrained perpendicular to the axis of movement, or the constraint is being provided by another component or otherwise not needed, such as on the carriage of a lathe.