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A welding power supply is a device that provides or modulates an electric current to perform arc welding. [1] There are multiple arc welding processes ranging from Shielded Metal Arc Welding (SMAW) to inert shielding gas like Gas metal arc welding (GMAW) or Gas tungsten arc welding (GTAW) .
It is a type of welding that uses a welding power supply to create an electric arc between a metal stick ("electrode") and the base material to melt the metals at the point of contact. Arc welding power supplies can deliver either direct (DC) or alternating (AC) current to the work, while consumable or non-consumable electrodes are used.
To supply the electrical power necessary for arc welding processes, a variety of different power supplies can be used. The most common welding power supplies are constant current power supplies and constant voltage power supplies. In arc welding, the length of the arc is directly related to the voltage, and the amount of heat input is related ...
A simple voltage dropper can be used to reduce the voltage for low-power devices; if more than 12V is required, or for high-powered devices, a switched-mode power supply is used. The output will usually be DC in the range 1.5–24 V. Power supplies that output either 100–120 V AC or 210–240 V AC are available; they are called inverters ...
Inverters, which are smaller and thus more portable, use electronic components to change the current characteristics. [26] Electrical generators and alternators are frequently used as portable welding power supplies, but because of lower efficiency and greater costs, they are less frequently used in industry. Maintenance also tends to be more ...
As with all welding processes, the proper electrode must be chosen to obtain the required mechanical properties. Operator skill is a major factor as improper electrode manipulation or machine setup can cause porosity. Flux-cored arc welding machine. Another type of FCAW uses a shielding gas that must be supplied by an external source.
This is a list of welding processes, separated into their respective categories. The associated N reference numbers (second column) are specified in ISO 4063 (in the European Union published as EN ISO 4063 ). [ 1 ]
An external power supply, AC adapter or power brick, is a power supply located in the load's AC power cord that plugs into a wall outlet; a wall wart is an external supply integrated with the outlet plug itself. These are popular in consumer electronics because of their safety; the hazardous 120 or 240 volt main current is transformed down to a ...
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