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The first expanded polystyrene ICF Wall forms were developed in the late 1960s with the expiration of the original patent and the advent of modern foam plastics by BASF. [citation needed] Canadian contractor Werner Gregori filed the first patent for a foam concrete form in 1966 with a block "measuring 16 inches high by 48 inches long with a tongue-and-groove interlock, metal ties, and a waffle ...
Forms are prepared with steel rebar and styrofoam. The concrete mix is created at 5,000 psi and bonds directly to the foam insulation. The panels are then finished with the application of a vibrating screen to assist flow and fill potential voids, while creating greater surface consistency. [8]
It is created by using small lightweight EPS balls (sometimes called Styrofoam) as an aggregate instead of the crushed stone that is used in regular concrete. [3] It is not as strong as stone-based concrete mixes, but has other advantages such as increased thermal and sound insulation properties, easy shaping and ability to be formed by hand ...
It is one of the earliest such products, first patented in 1965 in Austria. Rastra is in production since 1972, and is composed of concrete and Thastyron. Thastyron is a mixture of plastic foam and cementitious binder that is composed of eighty-five percent recycled post consumer polystyrene waste that is molded into blocks and panels.
Exterior insulation and finish system (EIFS) is a general class of non-load bearing building cladding systems that provides exterior walls with an insulated, water-resistant, finished surface in an integrated composite material system. EIFS has been in use since the 1960s in North America and was first used on masonry buildings.
Styrofoam insulation extruded polystyrene foam (XPS), owned and manufactured by DuPont. Styrofoam is a genericized trademarked brand of closed-cell extruded polystyrene foam (XPS), manufactured to provide continuous building insulation board used in walls, roofs, and foundations as thermal insulation and as a water barrier.
According to the EPS-IA ICF organization, the typical density of EPS used for insulated concrete forms (expanded polystyrene concrete) is 1.35 to 1.80 pounds per cubic foot (21.6 to 28.8 kg/m 3). This is either Type II or Type IX EPS according to ASTM C578. EPS blocks or boards used in building construction are commonly cut using hot wires. [54]
In a typical 8-inch wall panel the concrete wythes are each 2-3/8 inches thick), sandwiching 3-1/4 inches of high R-value insulating foam. The interior and exterior wythes of concrete are held together (through the insulation) with some form of connecting system that is able to provide the needed structural integrity.
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