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A programmable logic controller (PLC) or programmable controller is an industrial computer that has been ruggedized and adapted for the control of manufacturing processes, such as assembly lines, machines, robotic devices, or any activity that requires high reliability, ease of programming, and process fault diagnosis.
DF-1 - used by Allen-Bradley ControlLogix, CompactLogix, PLC-5, SLC-500, and MicroLogix class devices; DNP3 - a protocol used to communicate by industrial control and utility SCADA systems; DirectNet – Koyo / Automation Direct proprietary, yet documented PLC interface; EtherCAT; Ethernet Global Data (EGD) – GE Fanuc PLCs (see also SRTP)
A feedback control loop is directly controlled by the RTU or PLC, but the SCADA software monitors the overall performance of the loop. For example, a PLC may control the flow of cooling water through part of an industrial process to a set point level, but the SCADA system software will allow operators to change the set points for the flow.
BPA consists of integrating applications, restructuring labor resources and using software applications throughout the organization. Robotic process automation (RPA; or RPAAI for self-guided RPA 2.0) is an emerging field within BPA and uses AI. BPAs can be implemented in a number of business areas including marketing, sales and workflow.
PLC technicians consult technical documentation, drawings, schematics, and manuals. They may assist engineering in plant design, modification and hazard analysis, and work with plant operators to optimize plant controls. PLC technicians use hand, power, and electronic tools, test equipment, and material handling equipment.
The idea of "digital manufacturing" became prominent in the early 1970s, with the release of Dr. Joseph Harrington's book, Computer Integrated Manufacturing. [5] However, it was not until 1984 when computer-integrated manufacturing began to be developed and promoted by machine tool manufacturers and the Computer and Automated Systems Association and Society of Manufacturing Engineers (CASA/SME).
This allows SCADA system engineers to perform both the design and implementation of a program to be executed on an RTU or PLC. A programmable automation controller (PAC) is a compact controller that combines the features and capabilities of a PC-based control system with that of a typical PLC. PACs are deployed in SCADA systems to provide RTU ...
A fieldbus is an industrial network system for real-time distributed control. It is a way to connect instruments in a manufacturing plant. A fieldbus works on a network structure which typically allows daisy-chain, star, ring, branch, and tree network topologies.