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This reduction of slag viscosity with temperature, increasing the flow of slag in smelting, is the origin of the word flux in metallurgy. The flux most commonly used in iron and steel furnaces is limestone, which is charged in the proper proportions with the iron and fuel.
Smelting uses heat and a chemical reducing agent to decompose the ore, driving off other elements as gases or slag and leaving the metal behind. The reducing agent is commonly a fossil-fuel source of carbon , such as carbon monoxide from incomplete combustion of coke —or, in earlier times, of charcoal . [ 1 ]
The lead from the blast furnace, called lead bullion, then undergoes the drossing process. The bullion is agitated in kettles then cooled to 700-800 degrees. This process results in molten lead and dross. Dross refers to the lead oxides, copper, antimony and other elements that float to the top of the lead. Dross is usually skimmed off and sent ...
The downward flow of the ore along with the flux in contact with an upflow of hot, carbon monoxide-rich combustion gases is a countercurrent exchange and chemical reaction process. [ 3 ] In contrast, air furnaces (such as reverberatory furnaces ) are naturally aspirated, usually by the convection of hot gases in a chimney flue .
Metallurgy derives from the Ancient Greek μεταλλουργός, metallourgós, "worker in metal", from μέταλλον, métallon, "mine, metal" + ἔργον, érgon, "work" The word was originally an alchemist's term for the extraction of metals from minerals, the ending -urgy signifying a process, especially manufacturing: it was discussed in this sense in the 1797 Encyclopædia ...
The two types are electrodynamic separators (or high tension rollers) or electrostatic separators. In high tension rollers, particles are charged by a corona discharge. This charges the particles that subsequently travel on a drum. The conducting particles lose their charge to the drum and are removed from the drum with centripetal acceleration.
The chemical elements can be broadly divided into metals, metalloids, and nonmetals according to their shared physical and chemical properties.All elemental metals have a shiny appearance (at least when freshly polished); are good conductors of heat and electricity; form alloys with other metallic elements; and have at least one basic oxide.
Metals are insoluble in water or organic solvents, unless they undergo a reaction with them. Typically, this is an oxidation reaction that robs the metal atoms of their itinerant electrons, destroying the metallic bonding. However metals are often readily soluble in each other while retaining the metallic character of their bonding.