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Cutting speed may be defined as the rate at the workpiece surface, irrespective of the machining operation used. A cutting speed for mild steel of 100 ft/min is the same whether it is the speed of the cutter passing over the workpiece, such as in a turning operation, or the speed of the cutter moving past a workpiece, such as in a milling operation.
Surface grinding uses a rotating abrasive wheel to remove material, creating a flat surface. The tolerances that are normally achieved with surface grinding are ±2 × 10 −4 inches (5.1 μm) for grinding a flat material and ±3 × 10 −4 inches (7.6 μm) for a parallel surface. [4]
Grinding wheels are self-sharpening to a small degree; for optimal use they may be dressed and trued by the use of wheel or grinding dressers. Dressing the wheel refers to removing the current layer of abrasive, so that a fresh and sharp surface is exposed to the work surface. Trueing the wheel makes the grinding surface parallel to the ...
Example (inch, fine): For 7 ⁄ 16-20 (same diameter as the previous example, but this time with 20 threads per inch, which is considered fine), 0.437 in × 0.90 = 0.393 in (i.e., if the threads are to be fine, then a slightly larger diameter drill bit should be used before tapping the hole for the screw).
For Morse taper-shank drill bits, the standard continues in 1/64 inch increments up to 1¾ inch, then 1/32 inch increments up to 2¼ inch, 1/16 inch increments up to 3 inches, 1/8 inch increments up to 3¼ inches, and a single 1/4 inch increment to 3½ inches. One aspect of this method of sizing is that the size increment between drill bits ...
The grinding machine consists of a bed with a fixture to guide and hold the workpiece and a power-driven grinding wheel spinning at the required speed. The wheel’s diameter and the manufacturer’s rating determine the speed. The grinding head can travel across a fixed workpiece, or the workpiece can be moved while the grinding head stays in ...
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