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A grinding dresser or wheel dresser is a tool to dress (slightly trim) the surface of a grinding wheel.Grinding dressers are used to return a wheel to its original round shape (to true it up), to expose fresh grains for renewed cutting action (including cleaning away clogged areas), or to make a different profile (cross-sectional shape) on the wheel's edge.
Dressing the wheel refers to removing the current layer of abrasive, so that a fresh and sharp surface is exposed to the work surface. Trueing the wheel makes the grinding surface parallel to the grinding table or other reference plane, so that the entire grinding wheel is even and produces an accurate surface.
Grinding wheel wear is an important measured factor of grinding in the manufacturing process of engineered parts and tools. Grinding involves the removal process of material and modifying the surface of a workpiece to some desired finish which might otherwise be unachievable through conventional machining processes. [1]
The tolerances that are normally achieved with surface grinding are ±2 × 10 −4 inches (5.1 μm) for grinding a flat material and ±3 × 10 −4 inches (7.6 μm) for a parallel surface. [4] The surface grinder is composed of an abrasive wheel, a workholding device known as a chuck, either electromagnetic or vacuum, and a reciprocating table.
Surface grinding is done on flat surfaces to produce a smooth finish.. It is a widely used abrasive machining process in which a spinning wheel covered in rough particles (grinding wheel) cuts chips of metallic or nonmetallic substance from a workpiece, making a face of it flat or smooth.
Most bench grinders never have these operations performed, because wheel dressing alone is enough to keep them sufficiently balanced, but these additional methods are not unusual for bench grinders and are quite common for machine tools that do grinding, such as surface grinders and cylindrical grinders.
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