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Automotive spot weld testing AWS D8.14: Automotive arc welding (aluminum) AWS D9.1: Sheet metal welding AWS D10.10: Heating practices for pipe and tube AWS D10.11: Root pass welding for pipe AWS D10.12: Pipe welding (mild steel) AWS D10.13: Tube brazing (copper) AWS D10.18: Pipe welding (stainless steel) AWS D11.2: Welding (cast iron) AWS D14.1
Aluminium alloys are often used due to their high strength-to-weight ratio, corrosion resistance, low cost, high thermal and electrical conductivity.There are a variety of techniques to join aluminium including mechanical fasteners, welding, adhesive bonding, brazing, soldering and friction stir welding (FSW), etc. Various techniques are used based on the cost and strength required for the joint.
Arc welding power supplies can deliver either direct (DC) or alternating (AC) current to the work, while consumable or non-consumable electrodes are used. The welding area is usually protected by some type of shielding gas (e.g. an inert gas), vapor, or slag. Arc welding processes may be manual, semi-automatic, or fully automated.
Welders at work, c. 1939. A welder is a person or equipment that fuses materials together. The term welder refers to the operator, the machine is referred to as the welding power supply. The materials to be joined can be metals (such as steel, aluminum, brass, stainless steel etc.) or varieties of plastic or polymer.
The main part of the welder's test consists of welding one or more test coupons which are then examined using non-destructive and destructive methods. The extent of certification is described by a number of variables, which include the specific welding process, type of deposited metal, thickness, joint design, position, backing, and others.
For example, the factor of welding position influences weld quality, that welding codes & specifications may require testing—both welding procedures and welders—using specified welding positions: 1G (flat), 2G (horizontal), 3G (vertical), 4G (overhead), 5G (horizontal fixed pipe), or 6G (inclined fixed pipe).
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