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In Middle and South Europe, grog is used to create fire-resistant chamotte type bricks and mortar for construction of fireplaces, old-style and industrial furnaces, and as component of high temperature application sealants and adhesives. A typical example of domestic use is a pizza stone made from chamotte. Because the stone can absorb heat ...
In the making of firebrick, fire clay is fired in the kiln until it is partly vitrified.For special purposes, the brick may also be glazed. There are two standard sizes of fire brick: 9 in × 4 + 1 ⁄ 2 in × 3 in (229 mm × 114 mm × 76 mm) and 9 in × 4 + 1 ⁄ 2 in × 2 + 1 ⁄ 2 in (229 mm × 114 mm × 64 mm). [2]
Refractory materials are classified into three types based on fusion temperature (melting point). Normal refractories have a fusion temperature of 1580–1780 °C (e.g. fire clay) High refractories have a fusion temperature of 1780–2000 °C (e.g. chromite) Super refractories have a fusion temperature of > 2000 °C (e.g. zirconia)
The purpose of the refractory lining is to insulate the steel shell from the high temperatures inside the kiln, and to protect it from the corrosive properties of the process material. It may consist of refractory bricks or cast refractory concrete, or may be absent in zones of the kiln that are below approximately 250 °C (482 °F).
Fire clay in a furnace. Fire clay is a range of refractory clays used in the manufacture of ceramics, especially fire brick.The United States Environmental Protection Agency defines fire clay very generally as a "mineral aggregate composed of hydrous silicates of aluminium (Al 2 O 3 ·2SiO 2 ·2H 2 O) with or without free silica."
SiAlON ceramics are a specialist class of high-temperature refractory materials, with high strength at ambient and high temperatures, good thermal shock resistance and exceptional resistance to wetting or corrosion by molten non-ferrous metals, compared to other refractory materials such as, for example, alumina. A typical use is with handling ...
The strength and high-temperature stability of refractory metals make them suitable for hot metalworking applications and for vacuum furnace technology. Many special applications exploit these properties: for example, tungsten lamp filaments operate at temperatures up to 3073 K, and molybdenum furnace windings withstand 2273 K.
One method is to heat a thin layer of sodium silicate into a gel and then into a hard film. To make the coating water-resistant, high temperatures of 100 °C (212 °F; 373 K) are needed. [16] The temperature is slowly raised to 150 °C (302 °F; 423 K) to dehydrate the film and avoid steaming and blistering.
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