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Anodizing is an electrolytic passivation process used to increase the thickness of the natural oxide layer on the surface of metal parts. The process is called anodizing because the part to be treated forms the anode electrode of an electrolytic cell .
For deep draw and complex shapes, and for the avoidance of spring-back, an aluminium hot stamping process (Hot Form Quench) can be used, which forms a blank at a elevated temperature (~ 550 C) in a cooled die, leaving a part in W-temper condition before artificial aging to the T6 full strength state.
Thus, the dielectric strength also influences the size of the capacitor. However, due to standardized safety margins the actual forming voltage of electrolytic capacitors is higher than the rated voltage of the component. Aluminum anode foils are manufactured as so-called "mother rolls" of about 500 mm in width.
This allows for complex shapes to be formed in sheet metal up to 6 mm (0.25 in) thick using simple tools. [4] that is essentially a small punch and die that reciprocates quickly; around 300–900 times per minute. Punches are available in various shape and sizes; oblong and rectangular punches are common because they minimize waste and allow ...
Stamping (also known as pressing) is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape. Stamping includes a variety of sheet-metal forming manufacturing processes, such as punching using a machine press or stamping press , blanking, embossing ...
Sheet metal embossing is a metalworking process for producing raised or sunken designs or relief in sheet metal. In contrast to coining (which uses unmatched dies), embossing uses matched male and female dies [ 1 ] to achieve the pattern, either by stamping , or by passing a sheet or strip of metal between patterned rollers . [ 2 ]
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