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Spot welding. Spot welding (or resistance spot welding[1]) is a type of electric resistance welding used to weld various sheet metal products, through a process in which contacting metal surface points are joined by the heat obtained from resistance to electric current. The process uses two shaped copper alloy electrodes to concentrate welding ...
Electric resistance welding. Electric resistance welding (ERW) is a welding process in which metal parts in contact are permanently joined by heating them with an electric current, melting the metal at the joint. [1] Electric resistance welding is widely used, for example, in manufacture of steel pipe and in assembly of bodies for automobiles. [2]
It is used extensively in the automotive industry—ordinary cars can have several thousand spot welds made by industrial robots. A specialized process called shot welding, can be used to spot weld stainless steel. [43] Like spot welding, seam welding relies on two electrodes to apply pressure and current to join metal sheets. However, instead ...
Two pointed electrodes apply pressure and current to two or more thin workpieces. Automobile industry, Aerospace industry. Resistance seam welding [6] 22. RSEW. Two wheel-shaped electrodes roll along workpieces, applying pressure and current. Aerospace industry, steel drums, tubing. Projection welding. 23.
Gas metal arc welding (GMAW), sometimes referred to by its subtypes metal inert gas (MIG) and metal active gas (MAG) is a welding process in which an electric arc forms between a consumable MIG wire electrode and the workpiece metal (s), which heats the workpiece metal (s), causing them to fuse (melt and join).
Robot welding is the use of mechanized programmable tools (robots), which completely automate a welding process by both performing the weld and handling the part. Processes such as gas metal arc welding, while often automated, are not necessarily equivalent to robot welding, since a human operator sometimes prepares the materials to be welded.
Friction stir spot welding of stamped sheets. In friction stir spot welding, individual spot welds are created by pressing a rotating tool with high force onto the top surface of two sheets that overlap each other in the lap joint. The frictional heat and the high pressure plastify the workpiece material, so that the tip of the pin plunges into ...
Body in white, partially outfitted to highlight the safety systems fitted to the vehicle. Body in white (BIW) is the stage in automobile manufacturing in which a car body's frame has been joined together, that is before painting and before the motor, chassis sub-assemblies, or trim (glass, door locks/handles, seats, upholstery, electronics, etc.) have been integrated into the structure.
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