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Desoldering a contact from a wire. Soldering (US: / ˈ s ɒ d ər ɪ ŋ /; UK: / ˈ s oʊ l d ər ɪ ŋ /) is a process of joining two metal surfaces together using a filler metal called solder. The soldering process involves heating the surfaces to be joined and melting the solder, which is then allowed to cool and solidify, creating a strong ...
Their wires were led through holes to the underside or interior. The ends of lengths of wire or wire-ended components such as capacitors and resistors were pushed through the terminals, and usually looped and twisted. When all wires to be connected had been fitted to the terminal, they were soldered together (and to the terminal).
When such a connector is twisted onto the stripped ends of wires, the wires are drawn into the connector's metal insert and squeezed together inside it. Electrical continuity is maintained both by the direct twisted wire-to-wire contact and by contact with the metal insert. Twist-on wire connectors are typically installed by hand.
Solder-bucket (or solder-cup) contacts have a cavity into which the stripped wire is inserted and hand-soldered. Insulation displacement contacts (IDCs) allow a ribbon cable to be forced onto sharp tines on the back of the contacts; this action pierces the insulation of all the wires simultaneously. This is a very quick means of assembly ...
A blade connector is a type of single wire, plug-and-socket connection device using a flat conductive blade (plug) that is inserted into a receptacle. Wires are typically attached to male or female blade connector terminals by either crimping or soldering. Insulated and uninsulated varieties are available.
A rat-tail splice, also known as a twist splice or a pig-tail splice, is a basic electrical splice that can be done with both solid and stranded wire. It is made by taking two or more bare wires and wrapping them together symmetrically around the common axis of both wires. The bare splice can be insulated with electrical tape or by other means.
soldering of wire ends (solder machine), twisting wires. [3] A wire harness must also be manufactured with a terminal, defined as "a device designed to terminate a conductor that is to be affixed to a post, stud, chassis, another tongue, etc., to establish an electrical connection."
A correctly made wire-wrap connection for 30 or 28 AWG wire is seven turns (fewer for larger wire) of bare wire with half to one and a half turns of insulated wire at the bottom for strain relief. [3] [4] The square hard-gold-plated post thus forms 28 redundant contacts. The silver-plated wire coating cold-welds to the gold.
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