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Crimp connections are used typically to attach RF connectors, such as BNC connectors, to coaxial cables [20] quickly, as an alternative to soldered connections. Typically the male connector is crimp-fitted to a cable, and the female attached, often using soldered connections, to a panel on equipment.
Many plug and socket connectors are attached to a wire or cable by soldering conductors to electrodes on the back of the connector. Soldered joints in connectors are robust and reliable if executed correctly, but are usually slower to make than crimped connections. [ 1 ]
Twist-on wire connectors are commonly color-coded to indicate the connector size and, hence, their capacity. They are commonly used as an alternative to terminal blocks or soldering of conductors, since they are quicker to install and, unlike soldered or crimped connections, allow easy subsequent removal for future modifications.
An 8P8C modular plug. This is the common crimp-type plug, of the same kind pictured above crimped onto a cable (with molded sleeve). A modular connector is a type of electrical connector for cords and cables of electronic devices and appliances, such as in computer networking, telecommunication equipment, and audio headsets.
Crimp contacts are assembled by inserting a stripped wire end into a cavity in the rear of the contact, then crushing the cavity using a crimp tool, causing the cavity to grip the wire tightly at many points. The crimped contact is then inserted into the connector where it locks into place.
Since wire strands may not be contained by the screw head in a basic screw terminal, stranded wires may be first crimped into a ferrule to prevent the bridging of terminals; this partly offsets the simplicity and economy of a "bare" wire termination. While wires may be crimped, they should not be heavily tinned with solder prior to installation ...
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