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Laser cutting for metals has the advantage over plasma cutting of being more precise [11] and using less energy when cutting sheet metal; however, most industrial lasers cannot cut through the greater metal thickness that plasma can. Newer laser machines operating at higher power (6000 watts, as contrasted with early laser cutting machines ...
Laser beam machining has the ability to engrave or cut nearly all materials, where traditional cutting methods may fall short. There are several types of lasers, and each have different uses. The cost of maintaining lasers is moderately low due to the low rate of wear and tear, as there is no physical contact between the tool and the workpiece.
Laser drilling is the process of creating thru-holes, referred to as “popped” holes or “percussion drilled” holes, by repeatedly pulsing focused laser energy on a material. The diameter of these holes can be as small as 0.002” (~50 μm).
Laser machine shops care a lot about the M 2 parameter of their lasers because the beams will focus to an area that is M 4 times larger than that of a Gaussian beam with the same wavelength and D4σ waist width; in other words, the fluence scales as 1/M 4. The rule of thumb is that M 2 increases as the laser power
Die singulation, also called wafer dicing, is the process in semiconductor device fabrication by which dies are separated from a finished wafer of semiconductor. [1] It can involve scribing and breaking, mechanical sawing (normally with a machine called a dicing saw) [2] or laser cutting.
Multiaxis machining is a manufacturing process that involves tools that move in 4 or more directions and are used to manufacture parts out of metal or other materials by milling away excess material, by water jet cutting or by laser cutting. This type of machining was originally performed mechanically on large complex machines.
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Every method has its limitations in accuracy, cost, and effect on the material. For example, heat may damage the quality of heat treated alloys, and laser cutting is less suitable for highly reflective materials such as aluminum. [2] Laser cutting sheet metal produces flat parts and etches and engraves parts from complex or simple designs.
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